47 Installation Checklist (Clone)
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Stage |
Item |
Sub item |
Ok |
Note |
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Scope of delivery |
SYIL X5 |
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4th axis |
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Tool length probe |
Spare parts |
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Wireless probe |
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Manual pulse generator (handwheel) |
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Toolbox |
E-Cabinet Keys |
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Allen keys |
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Optional tooling package |
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Laser compensation data |
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Delivery |
Number of crates |
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Condition of crates |
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Photos of crate removal |
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Remove aluminium cover |
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Inspect for damage |
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Lifting off pallet |
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Use of forklift |
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Procedure: |
Remove retaining nuts |
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Lubricate jacking screws |
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Lift machine using jacking screws by 30-50 mm equally on all corners |
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Lift machine off pallet |
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While machine removed from stillage, remove the 3 cast iron feet |
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Recover the studs holding the machine on the stillage and remove the thick washers |
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Using the studs re-install the levelling feet into the jack screws and retain with the delivered nuts |
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Place machine on the ground |
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Moving and Seating |
Completed using: |
Forklift |
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Pallet truck |
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Visual inspection |
Enclosure |
Controller screen and keyboards |
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E-stop button |
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Traffic light |
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Door mechanism |
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Windows |
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CE Mark and serial number photo |
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Serial number of casting |
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Coolant tray |
Electrical connector |
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Pump |
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T-Piece |
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General condition |
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E-cabinet |
All components secure |
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Electrical terminals tight |
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Ground strapping for door installed |
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Save photo of e-cabinet internals |
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Remove cover behind controller and inspect cable |
Check for connection of TTC |
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Check connection of probe |
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Check power supply |
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Services installation |
Cables |
Supplied by customer |
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Supplied by Installer |
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Cable preparation |
Terminals crimped with 6 mm eyes |
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Earth cable longer |
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Armor of cable taped |
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Shock/pull relief loop created in cable |
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Cable gland tight |
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Electrical connection |
4ph-N-E plug installed |
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3ph-E plug installed |
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Connected to isolator |
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Air supply |
Quick connect 10 mm |
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Direct to supply |
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Coolant tank |
Remove levelling screws for easy moving |
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Lift covers and clean excess oils |
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Fill with water from tap |
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Inspect for leaks |
Sight glass |
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Weld seams |
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Fix any leaks that may be present |
Clean internally and sand back paint |
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Apply sealant |
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Equipment connection |
MPG connection |
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Coolant pump connection |
Electrical |
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Hoses with PTFE |
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Aftermarket probe connection |
Use a gland to secure cable |
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Zip tie as needed behind controller |
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Wash down hose |
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Air gun hose |
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1st Power up |
Recheck all cables |
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With cabinet doors still open turn on machine |
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Inspect LED’s inside cabinet |
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Measure voltages |
phase L1 -L2 |
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phase L1- L3 |
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phase L2-L3 |
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240V output |
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24V output |
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Start-up controller |
Ensure boot sequence completes |
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Enclosure LED |
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Traffic light |
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Fans in E-cabinet |
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Spindle fan |
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Remove coolant pump cover and check rotation direction |
Adjust phases of power input if rotating incorrectly |
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Lift Z axis to top most location |
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Check air pressure switch |
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Clean off shipping grease |
Apply E-Stop |
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Clean way cover |
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Clean front armour plate |
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Clean bed |
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Clean 4th axis |
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Clean Tool setter |
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Photo of bed condition as delivered |
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Fluids |
Way lubrication top up |
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Coolant mixing as per manufacturers indication |
Percentage |
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Record serial number of controller |
Find serial number of controller and record it |
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Create an “as delivered” backup of system on USB |
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Download XML files if present |
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Register with controller manufacturer |
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Operational check |
Door latching |
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Feed rate over ride knobs |
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Spindle speed over ride knobs |
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MPG on axes full travel |
X |
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Y |
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Z |
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A |
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B |
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Feed rate buttons |
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Rapid feed button with door close |
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Rapid feed rate button with door open |
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Load tool manually for drawbar operation |
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Spindle on/off with door closed (tool loaded only) |
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Spindle on/off with door close |
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Spindle operation |
Check spindle runout at 200 or 300 mm |
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Spindle warm-up from 1,000 RPM to max over 30 minutes |
Check temperature is not excessive |
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Check E-stop operation of spindle at 3,000 RPM |
Dead stop |
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Axis operation |
Feed full axis travel and record max min |
X |
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Y |
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Z |
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Feed at full rapid and sound check |
X |
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Y |
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Z |
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Run tool change test program |
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Probe Calibration |
Toolsetter |
Length Calibration |
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Radius Calibration |
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Wireless probe |
Length Calibration |
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Radius Calibrations |
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Functional test |
Toolsetter |
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Wireless probe |
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