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26 General Operating Procedures (Clone)

The SYIL 5 Series is equipped with several important safety mechanisms designed to prevent and resolve emergency situations that may arise from unsafe operating conditions.

  • Fixed guards (enclosure)
  • Moveable guards/main door
  • Electrical cabinet
  • Door interlock
  • Isolator switch
  • Thermal overload system
  • Z axis brake
  • Safety relays
  • Software
  • Emergency stop

WARNING

Do not modify or tamper with any safety devices on the machine

26.1 Basic Precautions

See Chapter 5.

26.2 Adding Coolant to the Coolant tank

Coolant used in metal cutting machines is in most cases a mixture or water and a mixable oil. A wide range of products exists with differencing properties to suit a wide variety of applications.

In all cases, the oil must be mixed into the water well for the concentration to be constant throughout the volume of fluid. Good mixing can be achieved using purpose made mixing systems offered by coolant fluid suppliers, or by pouring the required proportions of water and oil into the coolant tank directly.

In the case where the fluids are mixed inside the coolant tank, the fluids must be stirred while in the tank. Stir by doing these steps:

  1. Remove the chip trays and mesh filters from the coolant See Figure 41
  2. Unscrew and remove the secondary covers of the coolant tank under the chip trays. See Figure 41 
    X5



  3. Stir the fluid on both sides of the pump using a suitable method
X7

  1. Stir the fluid using a suitable tool

 NOTE: A good example of a suitable tool that may be used is a cordless drill with a paint stirrer.

25.3 Switching ON and Starting

Connected to the power supply.

There are two stages to this operation to guard against unexpected starting of the machine in the case of a general power failure:

Stage 1: Give power to the machine Stage 2: Start the control system

NOTE: Rapidly switching the mains OFF and back ON may result in Servo Driver errors or damage. Always allow

5 to 10 seconds between power ycles. Press the E-Stop on the controller.

  1. Switch on the mains power of the facility if required
  2. Switch on the machine’s main isolator switch
  3. Switch on the CNC controller using the green illuminated button located on the controller panel

 

26.4 Switching OFF and Powering Down

The CNC controllers may be powered down by pressing their respective OFF buttons. This may be useful in certain circumstances. This will not reset the servo drivers or timing relays within the Electrical Cabinet.

Turn the Main Isolator switch off to reset the components of the Electrical Cabinet.

Shut Down by doing these steps:

  1. Press the E-Stop on the controller
  2. Switch OFF the CNC controller using the RED illuminated button located on the controller panel
  3. Switch on the machine’s main isolator switch
  4. Switch on the mains power of the facility if required

26.5 Warm-Up Procedure

NOTE: Never rapid the SYIL X5 before ensuring lubrication is present and machine is warmed up.

Running a machine that has not been used for an extended period of time can cause faults and damage to the equipment due to the thermal expansion and contraction of its components while inactive. Always run cycles to prepare the machine to resume running following a long period of inactivity.

Case

% of MAX Spindle speed

Time (minutes)

Be alert for

A

Daily warm up

1

30

10

Abnormal noise

Abnormal vibration

Please follow each step of the procedure, if the temperature rise exceeds 20 °C (68 °F), then reduce to 10% of the maximum speed

2

60

 

B

Spindle has been idle for over

72 hours

1

20

 

10

2

40

3

60

 

 

C

 

 

Spindle has been idle over

2 weeks

1

10

20

2

20

 

10

3

40

4

60

5

80

Complete a sufficient warmup procedure for the axes to ensure accuracy in machining. This will ensure the bearings are correctly lubricated, the ballscrews and the body of the SYIL X5 are at a nominal temperature. Contact the customer service for more information on the correct warmup procedure.

26.6 Spindle Care during Operation

For a long life of the spindle, it is the responsibility of the user to ensure they are operating within the recommended parameters. If a premature failure of the spindle occurs, replacement will depend on the outcome of investigation by the spindle manufacturer. Ensure a long life of the spindle by following these indications:

  • A new spindle must be allowed to run in
  • Do not start heavy machining until the spindle has completed the run-in procedure (See Chapter 14) and no abnormal or unexpected temperatures, vibration or noise is experienced
  • During normal operation, never exceed the speed and torque rating of the spindle
  • Follow the cooldown procedure if the spindle cartridge is seen to overheat
  • Never allow the spindle cartridge to exceed 20 °C above ambient temperature
  • Never allow the spindle cartridge to exceed 55 °C
  • Always use balanced tooling and tool holders
  • Always keep the spindle clean and complete a warm-up cycle before operating the machine

26.7 Spindle Air Curtain

An air curtain system is used to keep the spindle cool and free from debris.

The air curtain continuously leaks air through the body of the spindle cartridge. Be aware that this will require a significant volume of air to be available to the machine.

During a tool change additional air is exhausted through the spindle taper to eject any chips or cutting on the tool holder.

26.8 Operating the Machine

NOTE: These operating instructions have sections that are common between all types of controllers. Where each controller has different procedures, refer to each of the individual controller operating and programming manuals.

NOTE: For the SYIL X5 to move in a safe manner, the Interlocked door must be closed and locked.

26.8.1 Operating modes for controller Siemens 828D

(a) Jog mode (JOG)

 

 

 

 

 

 

 

Jog mode (JOG)

"JOG" mode is used for the following preparatory actions:

Approach reference point, i.e. the machine axis is referenced

Preparing a machine for executing a program in automatic mode, i.e. measuring tools, measuring the workpiece and, if necessary, defining the work offsets used in the program

Traverse axes, e.g. during a program interrupt

Positioning axes

 

NOTE: The following functions are available in "JOG" mode:

"REF POINT"

"REPOS"


 

Handwheel (HANDWHEEL)

Enables the use of the MPG

 

Reference point (REF. POINT)

 

The "REF POINT" function is used to synchronize the control and the machine. For this purpose, you approach the reference point in "JOG" mode.

 

 Repositioning (REPOS)

The "REPOS" function is used for repositioning to a defined position. After a program interrupt (e.g. to correct tool wear values), move the tool away from the contour in "JOG" mode.

The path differences traversed in "JOG" mode are displayed in the actual value window as the "REPOS" offset.

"REPOS" offsets can be displayed in the machine coordinate system (MCS) or workpiece coordinate system (WCS).

(b) Manual data input (MDA)

 

 

 

 

 

 

 

  

 

Manual Data Input (MDA)

Manual Data Input (MDA) mode allows the user to write and run small programs.

NOTE: For the machine to move in a safe manner, the Interlocked door must be closed and locked.

MDI mode can be used for the following tasks:

  • Change Works Coordinate System without running a program
  • Program the spindle speed
  • Change tools in the spindle when a graphical method is not present
  • Run macros for tool setting
  • Run maintenance tasks 

NOTE: The "TEACH IN" function is available in "MDA" mode

 

 Teach in (TEACH IN)

 

Create, edit and execute part programs (main programs and subroutines) for motion sequences or simple workpieces by approaching and saving positions.

(c) Auto mode (AUTO)

 

 Auto mode (AUTO)

 

Auto mode executes a program completely or only partially. 

NOTE: The " SINGLE BLOCK " function is available in "AUTO" mode

 

 Single block (SINGLE BLOCK)

 To execute a program block-by-block with the "Single block" function.

26.8.2 Operating modes for controller FANUC

26.8.3 Operating modes for controller LNC M6800

The mode controller knob is located on the controller’s panel

Use the mode selector switch on the controller to activate the desired function. The SYIL X5 offers 6 modes.

(a) Referencing Mode (ZRN)

 

 Referencing mode (ZRN)

This mode allows the user to perform a Homing operation. This moves the axes to their nominal MCS X0, Y0 and Z0. It also enables the referencing of the tool changer if position has been lost. During maintenance, this mode must be selected on certain controllers to allow for Zeroing of the servo motors.

(b) Jog Mode (JOG)

 

 

 

 

 Jog mode (JOG)

Jog mode allows manual operation of most of the setup functions. NOTE: Jog the 4th axis by pressing the 4th axis brake release button (F5 on LNC controller).

  • Starting the spindle
  • Starting the chip conveyor (if applicable)

The lock/unlock key must also be in the unlock position in addition to the Interlocked door closed:

  • Moving the axes using the Jog keys
  • Rapid override movements
  • Manipulate the tool changer

(c) Incremental jog mode (INC JOG)

 Incremental jog mode (INC JOG)

 Same as jog but each button pressed moves a preselected increment.

(d) Hand wheel mode (MPG)

 

 

 

Hand wheel mode (MPG)
  • The hand wheel select mode allows manual operation of most of the setup functions. It allows all the functions of the Jog mode
  • Axes may be moved one at a time, by selecting an axis and the incremental step and rotating the hand wheel in the positive or negative direction
  • Two handed operation is required and ensured with the addition of an enable switch in markets that this is required
  • With the hand wheel mode active, the user can move the 4th axis
  • without first unlocking it. Selecting the 4th axis on the hand wheel automatically unlocks the brake

(e) MDI or MDA mode

 

CAUTION

The controller may remain in a running state unless the program has an M2, M30 or M99

at the end. Always check the beacon light/signal tower state

 

  

  

Manual Data Input (MDI)

Manual Data Input (MDI) mode allows the user to write and run small programs.

NOTE: For the machine to move in a safe manner, the Interlocked door must be closed and locked.
MDI mode can be used for the following tasks:

  • Change Works Coordinate System without running a program
  • Program the spindle speed
  • Change tools in the spindle when a graphical method is not present
  • Run macros for tool setting
  • Run maintenance tasks

(f) Auto mode (MEM)

Auto mode (MEM)

 Auto mode is selected to run CNC programs.

26.8.4 Operating modes for controller SYNTEC 22MA

The mode controller keys are located on the controller’s panel.

Use the mode selector keys on the controller to activate the desired function. The SYIL X5 offers 6 modes.

(a) Referencing mode (HOME)

Referencing mode (HOME)

This mode allows the user to perform a Homing operation. This moves the axes to their nominal MCS X0, Y0 and Z0. It also enables the referencing of the tool changer if position has been lost. During maintenance, this mode must be selected on certain controllers to
allow for Zeroing of the servo motors.

(b) Jog mode (JOG)

 

 

 

 Jog mode (JOG)

Jog mode allows manual operation of most of the setup functions. NOTE: Jog the 4th axis by pressing the 4th axis brake release button (F5 on LNC controller).

  • Starting the spindle
  • Starting the chip conveyor (if applicable)

The lock/unlock key must also be in the unlock position in addition to the Interlocked door closed:

  • Moving the axes using the Jog keys
  • Rapid override movements
  • Manipulate the tool changer

(c) Handwheel mode (MPG) 

 

 

 

 

 Handwheel mode (MPG)
  • The Handwheel select mode allows manual operation of most of the setup functions. It allows all the functions of the Jog mode
  • Axes may be moved one at a time, by selecting an axis and the incremental step and rotating the handwheel in the positive or negative direction
  • Two handed operation is required and ensured with the addition of an enable switch in markets that this is required
  • With the handwheel mode active, the user can move the 4th axis without first unlocking it. Selecting the 4th axis on the handwheel automatically unlocks the brake

(d) Manual data input (MDI)

 

CAUTION

The controller may remain in a running state unless the program has an M2, M30 or M99
at the end. Always check the beacon light/signal tower state

 

 

 

 

 

Manual Data Input (MDI)

Manual Data Input (MDI) mode allows the user to write and run small programs. 

NOTE: For the machine to move in a safe manner, the Interlocked door must be closed and locked.

MDI mode can be used for the following tasks:

  • Change Works Coordinate System without running a program
  • Program the spindle speed
  • Change tools in the spindle when a graphical method is not present
  • Run macros for tool setting
  • Run maintenance tasks

(e) Auto mode (AUTO)

 Auto mode (AUTO)

 Auto mode is selected to run CNC programs

26.8.5 Use the Feed Rate Override Switches

When learning to use your machine in auto mode it is highly recommended to keep both hands on the

Feed Hold/Stop button and the Feed Rate Override Selector.

In the case of the LNC controller, the user can also use the MPGDRN mode to step through the program using the handwheel.

26.8.6 Setting up tools

Setting up tools is the process of selecting the cutting tool, tool holder and assembling them. The user can also assign and record the Tool Number.

Different tool holding solutions require different assembly methods, however it is advisable to use a specially designed BT30 assembly jig shown in the next figure.

26.8.7 Manually moving the axes

  

  CAUTION
  • The Jog Buttons indicate the direction of travel of the table This may be different on other machines
  • Take great care when doing rapid movements. Damage to the machine can occur
  • The handwheel rotation direction increases or decreases the coordinate position of the axis

Select the Jog Mode or the Handwheel Mode to move the axes of the SYIL X5.

(a) Jog mode(JOG)

  1. Switch the User Level Key to 1
  2. Close the interlocked door
  3. Press the Jog Enable button for two handed operations when available
  4. Press the jog key in the direction of travel required Jog at a rapid speed by doing the following steps:
    • Switch the User Level Key to 1
    • Close the interlocked door
    • Press and hold the Rapid Traverse button
    • Press the jog key in the direction of travel required

(b) Handwheel Mode (MPG)

  1. Select the desired axis to move
  2. Select the desired increment of travel per step
  3. Rotate the handwheel in the direction required

(c) MDI/MDA Mode

  1. Unlock the user level
  2. Write a short program with the required moves at the required feed
  3. Turn the feed rate override, rapid override and spindle speed dials to 0
  4. Press Cycle Start
  5. Gradually increase the feed and rapid override selectors to ensure the machine does not crash

26.8.8 Loading tools into the ATC

Each tool used in a program must be loaded into the tool changer’s magazine and the location number noted. The SYIL X5 can record tool numbers greater than the maximum locations of the tool changer, however it is the responsibility of the user to record these positions and ensure that the tool numbers match those called in their program.
Do not attempt to place a tool in a location that is not empty or corresponds to the tool currently in the spindle. Load the tool safely by following method1 or method  

(a) Loading Method 1

  1. Turn the user key to the unlocked position (MSO1)
  2. Using the MAG CCW or MAG CW turn so that the required tool location number aligns with the opening at 3 o’clock



  3. Unlock and open the main door
  4. Holding the tool holder from the gauge, and not the taper aligns and slide the V Groove into the spring-loaded jaws
  5. Close the door again to advance to the next tool location

(b) Loading Method 2

  1. Jog the Z axis up until it reaches the top limit and the soft limit warning displays
  2. Jog the Z axis down until the warning clears



  3. At this position you can load the tool in the pocket currently aligned with the spindle
  4. Close the door again to advance to the next tool

28.8.9 Measuring tools

NOTE: The procedure for measuring the tools automatically requires that the Interlocked door is closed and locked.

Measuring the tools can be performed manually on the machine, using a special tool offline or using the tool length setter such as the TTC200.

It is up to the user’s preference on whether to use positive lengths or negative lengths, however all automatic measurements on the SYIL range of machines will be Positive Lengths.

Before the automatic tool length setting procedure can be run, the user must align, level, and calibrate the tool

setter according to the manufacturer’s instructions.

(a) Siemens 828D - Measuring tools automatically

  1. Insert the desired tool to be measured
  2. Select the JOG mode in the Machine operating area
  3. Press the tool softkey
  4. Depending on what need to be measured, press one of the following softkeys:
    • Length auto
    • Radius auto
    • Diameter auto
  5. Select the cutting edge number D and the number of the replacement tool ST
  6. Under Check teeth individually, press Yes to check the cutting edge of the milling tool
  7. Under Tool offset, select Yes or Auto to get a tool offset
  8. Enter the tool offset ΔV then select the direction and the axis
  9. Press the CYCLE START key

Now the automatic measuring process is initiated.

NOTE: When the tool radius or diameter is measured, the actual measurement is performed with a spindle rotating in the opposite direction. The tool length, respectively the tool radius or diameter, is calculated automatically and entered in the tool list.

(b) LNC M6800 -Measuring tools automatically

  1. Turn the user key to the unlocked position (MSO1)
  2. Switch to Jog/Manual mode
  3. Press the OFFSET button to see the offsets menu screen
  4. Select the ATM screen or the Measure tool screen
  5. Follow the onscreen instructions
  6. The machine will automatically select the tool you wish to measure depending on your setting

(c) SYNTEC 22MA -Measuring tools automatically

  1. Turn the user key to the unlocked position (MSO1)
  2. Press the WCS/Tool softkey
  3. Press the Tool Setter softkey and follow the onscreen instructions

26.8.10 Setting tool numbers and location in the tool changer

SYIL CNC Machines allow the user to store a large number of tool offsets and numbers in the tool table. This means that what is typically referred to as tool number does not need to be the tool changer pocket number (1-16)

It helps to think of Tool Number as the serial number or name of the tool.

When calling a Tool Number in the GCode program, the controllers are capable of selecting the correct tool regardless of the tools corresponding Pocket Number.

For example:

  • A user has defined tool 35 in their tool table, this tool is in the tool changer pocket
  • To call the correct tool and load it into the spindle, the user must send the code (in MDI or in the GCode Program):

T31
M06
  • The machine will then cycle to Pocket 12 and load the requested tool

See the following chapters steps to declare the location of the tools for each type of controller.

(a) Siemens 828D - Tool number and location

The Siemens 828D control system allows for extended tool management functions. Refer to the relevant Siemens 828D operating manual.

The operator is also able to name tools based on description rather than numbers. It is your choice depending on CAM program compatibility.

(b) LNC M6800 -Tool number and location

  1. Turn the user key to the unlocked position (MSO1)
  2. Press the MAINTE key on the keyboard

  3. Type in User 5
  4. Type in Password 2222 to activate the Service User Level
  5. Press the OFFSET button
  6. Press the TOOL LOGIN softkey on the bottom of the screen – You may need to change the page by pressing the green > key
  7. Assign tool numbers to the pockets as needed
  8. Press the MAINTE key on the keyboard
  9. Type 3 in the User level and press INPUT
  10. Test that the tools are correctly logged in by performing tool changes
  11. If the tools are not being selected correctly, re-reference the tool See Chapter 9 for more information.

(c) SYNTEC 22MA -Tool number and location

  1. Turn the user key to the unlocked position (MSO1)
  2. Switch to Jog/Manual mode
  3. Press the WCS/Tool softkey
  4. Press the Tool Set softkey
  5. Press the Tool softkey
  6. In the MG and Tool T Table, MG column is the tool changer pocket, T is the tool number. Input the desired tool numbers into the relevant pockets



  7. Navigate back to the main WCS/Tool screen
  8. Test that the tools are correctly logged in by performing tool You can use the Tool Change softkey option or manually write GCode in the MDI mode
  9. If the tools are not being selected correctly, re-reference the tool See Chapter 9 for more information.
  10. Setting up work offsets
  11. Define the Works Coordinate System (WCS) used in the program of the machine to establish the location of the workpiece. The controllers used on SYIL X5 allow for a great number of possible WCS to be used.

    NOTE: The numbers shown within the WCS tables are Machine Coordinates.

    (d) FANUC

    (e) Siemens 828D - Setting the WCS location

    1. Select the Machine operating area then press the JOG key
    2. Press the Workpiece zero then Set edge" The "Set Edge" window opens.

    (f) LNC M6800 -Setting the WCS location

    1. Turn the user key to the unlocked position (MSO1)
    2. Switch to Jog/Manual mode
    3. Press the OFFSET button to see the Offsets menu screen
    4. Navigate to the WCS tables and select the WCS required (G54-G59 etc). Options are given on the screen to allow the user to quickly pick up coordinates of:
      • Edges
      • Corners
      • Centres parallelograms
      • Centres of cylinders or holes (circles)
    5. Set the Z axis location by touching off a tool of known length either on the workpiece itself, or at a known distance using a Z setter or gauge Remember to subtract the height of the Z setting device from the Z WCS coordinate

    Extra features may also be available, such as angle rotation of the WCS.

    (g) SYNTEC 22MA -Setting the WCS location

    1. Turn the user key to the unlocked position (MSO1)
    2. Switch to Jog/Manual mode
    3. Press the WCS/Tool softkey
    4. Press the WorkPiece softkey
    5. Options are given on the screen to allow the user to quickly pick up coordinates

    (h) FANUC

     

    26.8.11 Adding/Removing the 4th axis

    The 4th axis units are removable to allow for larger workpiece processing as required. The removal process requires two stages.

    1. Complete the removal process on the CNC Controller by configuration parameters
    2. Physically disconnect and remove the 4th axis unit from the machine

    (a) Re-installing the 4th axis

    1. Complete the reinstallation process on the CNC Controller by configuration parameters
    2. Physically replace and connect the 4th axis unit from the machine

    NOTE: The process of removing the 4th axis is different for each controller. Follow corresponding method.

    (b) Siemens 828D – Removing the 4th axis

    CAUTION
    • The 4th axis units are heavy
    • To lift the 4th axis, use safe lifting practices and always the provided lifting eyes
    1. Turn the key switch to Setup or I
    2. Press the MENU SELECT key to display the advance menus
    3. Press the Setup softkey
    4. Press the Password softkey
    5. Type in the system Password: SUNRISE and press OK. A green tick appears
    6. Press the OFFSET key
    7. Scroll the bottom row of softkeys to the right pressing the menu advance key
    8. Press the Easy Extend softkey on the bottom of the screen
    9. Using the cursor key, highlight the add/remove A axis, Estop required option on the screen
    10. Press the Enable function softkey
    11. When prompted, type in the passcode: 123456
    12. Press the Emergency stop button
    13. Press the Activate softkey to enable the ATC adjusting mode. The Process or removing the 4th axis will take approximately 1-2 minutes
    14. When the process is complete, switch off the power to the machine using the isolator switch on the electrical cabinet
    15. The 4th axis can now be safely removed from the machine by disconnecting the air or oil hoses and electrical connectors

    (c) Siemens 828D – Replacing the 4th axis

    1. Repeat step 1 to 14 of the Chapter 8.11.6
    2. The 4th axis can now be safely installed in the machine by reconnecting the air or oil hoses and electrical connectors

    (d) LNC M6800 -Removing the 4th axis

    Remove the 4th axis by doing the following steps:

    1. Turn the user key to the unlocked position (MSO1)
    2. Switch to Jog/Manual mode
    3. Press the MAINTE key on the keyboard
    4. Select level 5 on the input to log in to Service Mode
    5. Type in password 2222 followed by Input
    6. Press the softkey
    7. Press AXIS BASE softkey



    8. Change the value of PORT on the screen from 104 to 0
    9. Shut down the machine from the main isolator on the electrical cabinet
    10. Unscrew the threaded rings of the connectors at the top right inside the machine enclosure





    11. Disconnect the air line from the quick disconnect socket

    12. Screw the dust covers onto the connector



    13. Lift the 4th axis unit out of the machine

    (e) LNC M6800 -Replacing the 4th axis

    Replacing the 4th axis by doing the following steps:

    NOTE: This procedure requires that the 4th axis has previously been installed on the machine and that the cables, air line, and parameters are already set up for it.

    1. Shut down the machine from the main isolator on the electrical cabinet
    2. Place the 4th axis unit onto the machine table
    3. Connect and screw the cables into place
    4. Connect the airline to the quick connect port
    5. Power up the machine and controller
    6. Press the MAINTE key on the keyboard
    7. Select level 5 on the input to log in to Service Mode
    8. Type in password 2222 followed by INPUT
    9. Press the softkey
    10. Press AXIS BASE softkey
    11. Change the value of PORT on the screen from 0 to 104

    (f) SYNTEC 22MA Controller – Removing the 4th axis

    1. Press the Setting softkey
    2. Press the Param softkey
    3. Press the Goto softkey
    4. Type in Password 520 and press ↵ Enter
    5. In the dialogue box search for parameter 24
    6. Change the value of parameter 24 from 2,000 to 0. This will disable the 4th axis driver
    7. Find and change parameter number 3445 from 1 to 0. This will disable the 4th axis functions and digital readouts
    8. Power off the machine from the main isolator
    9. Disconnect the cables and quick connect air line of the 4th axis inside the machine enclosure
    10. Screw on the dust caps to the connectors to protect them
    11. Lift and remove the 4th axis unit from inside the machine
    12. Power up the machine and start the controller

    (g) SYNTEC 22MA Controller – Replacing the 4th axis

    1. Switch the power to machine off from the main isolator
    2. Connect the 4th axis connectors at the top right inside the machine enclosure
    3. Check and turn on the breaker of 4th driver(C20)



    4. Power on the machine
    5. Press the Setting softkey
    6. Press the Admin softkey
    7. Type in Password 520 and press ↵ Enter
    8. Press the softkey
    9. Press the Goto softkey
    10. In the dialogue box search for parameter 24
    11. Change the value of parameter 24 from 0 to 2,000. This will enable 4th axis driver



    12. Find and change parameter number 3445 from 0 to 1. This will enable the 4th axis functions and digital readouts
    13. Power up the machine and boot up the controller
    14. If driver related alarms appear, power off and on one more time



    15. When the drivers are re-activated, reset home point of the 4th axis



    16. Jog the 4th axis to the required zero-point Check the engravings on the 4th axis rotary table
    17. Press the Setting softkey
    18. Enter the password 520 and press ↵ Enter
    19. Press the Serial Tuning softkey
    20. Press the Normal axis softkey
    21. Press the Set ABS Home softkey
    22. Switch to Home mode using the controller keyboard
    23. Set machine home (switch to home mode , release the E-Stop button and choose A)
    24. When the screen shows the message that the home position of the axis is set, home setting is completed

    26.9 Work Holding Devices

    For safe use with the SYIL X5, ensure that the work holding device fixings are compatible with the T-Slots of the table. See drawing details in Chapter 4.8.1.2.

    26.10 Cleaning Instructions

    26.10.1 Machine

     

    WARNING

    Cleaning the machine is a time where the operator is exposed to chemicals and sharp edges. Take the relevant precautions

     

     

     

     

     CAUTION
    • Do not use compressed air to clean the machine or workpiece:

    o   Flying swarf can cause eye injuries

    o   Noise can cause hearing damage

    o   Wet surfaces can create harmful coolant mist

    o   Liquids and swarf may contaminate safety critical equipment

    • Always ensure proper ventilation when working with solvents
    • The chip trays may be heavy when full of liquids
    • Clean the machine at the end of every shift to keep it in good and safe condition
    • Do not use compressed air to clean the Air can also push fluids and cutting into the kinematics of the machine and affect accuracy
    • It is preferable to use a brush, cloths, a T-Slot cleaning tool or a vacuum cleaner to remove cuttings

    Cuttings in the enclosure can be washed into the chip trays of the coolant tank using the coolant washdown hose if your machine is equipped with one

    Keeping the table and exposed metal components clean will reduce the likelihood of rust forming on them

    Cutting tools in the spindle pose a significant hazard while cleaning. It is recommended that an empty tool holder is place in the spindle to protect the operator and the spindle taper

    Solvents may affect the paint and coating of the machine, test them on a small area of the enclosure before using them inside

    Empty the chip trays only while the machine is stopped to avoid leaking of the coolant and cuttings

    Coolant tank

    Periodically clean the coolant tank to ensure the good operation of the pump

    Bacteria can also grow inside the coolant despite control measure being in place. Good cleaning at regular intervals will reduce their appearance

    X5

    • Clean the mesh filters in the coolant tank at least once a More often if you have been cutting materials that float inside the coolant

    X7

    • Clean the mesh filters in the coolant tank at least once a More often if you have been cutting materials that float inside the coolant. See Figure 90

    26.11 Programming the Machine

    For programming instructions refer to the LNC/SYNTEC programming manuals.

    26.12 Connecting the Machine to the Local Network

    The SYIL X5 is capable of being connected to a local network through an Ethernet connection. For further information refer to the relevant controller manual or contact customer service

    26.13 List of Custom Macros and Functions

    A series of custom Macro functions are included in the SYIL X and T controllers.

     

    26.13.1 Controller Siemens SINUMERIK

    26.13.2 Controller FANUC

    26.13.3 Controller LNC M6800

    Code

    Function

    M00

    Program stop

    M01

    Optional stop

    M02

    Program end

    M03

    Spindle clockwise

    M04

    Spindle counter clockwise

    M05

    Spindle stop

    M06

    Initiate tool change

    M07

    Air Blast

    M08

    Flood coolant

    M09

    Stop coolant

    M10

    4th axis brake on

    M11

    4thaxis brake off

    M18

    Flush start

    M20

    Toolsetter air blast on

    M21

    Tool setter air blast off

    M30

    End program and rewind

    M55

    Tool preload

    M58

    Drawbar: Tool release

    M59

    Drawbar: Tool clamp

    M62

    Arm out

    M63

    Arm return

    M80

    Probe on

    M81

    Probe off

    26.13.4 Controller SYNTEC 22MA

     

    Code

    Function

    M00

    Program stop

    M01

    Optional stop

    M02

    Program end

    M03

    Spindle clockwise

    M04

    Spindle counter clockwise

    M05

    Spindle stop

    M06

    Initiate tool change

    M07

    Air Blast

    M08

    Flood coolant

    M09

    Stop coolant

    M10

    4th axis brake on

    M11

    4thaxis brake off

    M18

    Flush start

    M20

    Toolsetter air blast on

    M21

    Tool setter air blast off

    M30

    End program and rewind

    M55

    Tool preload

    M58

    Drawbar: Tool release

    M59

    Drawbar: Tool clamp

    M62

    Arm out

    M63

    Arm return

    M80

    Probe on

    M81

    Probe off