21.1 Construction of Units
| X5 |
The machine body or casting consists of the base and the column. These two components are made of epoxy granite (mineral casting).
| X7 |
The machine body or casting consists of the base and the column. These two components are made of epoxy granite (mineral casting).
| X9 |
| X11 |
21.2 Motorspindle
| X5 |
SYNTEC
|
|
|
Unit |
Value |
|
Outputpower |
Continuous(S1) |
kW |
5.5 |
|
30min(S2) |
kW |
7.5 |
|
|
Rotatingspeed |
Ratedvalue |
RPM |
3,000 |
|
Maximumvalue |
RPM |
20,000 |
|
|
Torque |
Ratedtorque |
Nm |
17.51 |
|
Maximumtorque |
Nm |
23.8 |
|
|
Electriccurrent |
Continuous(S1) |
Arms |
18.6 |
|
30min(S2) |
Arms |
25.3 |
|
|
Rotorinertia |
|
Kg*cm2 |
98.82 |
|
Coolingtype |
|
|
Fancooling |
|
Classinsulation |
|
|
F |
|
Temperaturesensor |
|
|
KTY84 |
|
ClassProtection |
|
|
IP54 |
|
Weight |
|
Kg |
27 |
|
Encoder |
Resolution |
bit |
18 |
| X7 |
SYNTEC
|
|
|
Unit |
Value |
|
Outputpower |
Continuous(S1) |
kW |
8.2 |
|
30min(S2) |
kW |
12 |
|
|
Rotatingspeed |
Ratedvalue |
RPM |
3,000 |
|
Maximum value |
RPM |
12,000 |
|
|
Torque |
Ratedtorque |
Nm |
26 |
|
Maximum torque |
Nm |
38 |
|
|
Electriccurrent |
Continuous(S1) |
Arms |
21 |
|
30min(S2) |
Arms |
50.6 |
|
|
Rotorinertia |
|
Kg*cm2 |
135.82 |
|
Coolingtype |
|
|
Fancooling |
|
Classinsulation |
|
|
F |
|
Temperaturesensor |
|
|
KTY84 |
|
ClassProtection |
|
|
IP54 |
|
Weight |
|
Kg |
37 |
|
Encoder |
Resolution |
bit |
18 |
Siemens
|
|
|
Unit |
Value |
||
|
Ratedpower |
|
kW |
7.5 |
||
|
Rotatingspeed |
Ratedvalue |
RPM |
2,000 |
||
|
Maximum value |
RPM |
12,000 |
|||
|
Torque |
Ratedtorque |
Nm |
36 |
||
|
Maximum torque |
Nm |
72 |
|||
|
Electriccurrent |
Rated |
A |
16.5 |
||
|
Maximum |
A |
33 |
|||
|
Rotorinertia |
|
Kg*m2 |
0.015 |
||
|
Coolingtype |
|
|
Forcedventilation |
||
|
ClassProtection |
|
|
IP55 |
||
|
Weight |
|
Kg |
48 |
||
|
Insulationclass |
|
|
H |
||
|
|
|
Unit |
Value |
|
Outputpower |
100%(S1) |
kW |
5.5 |
|
25%(S3) |
kW |
9 |
|
|
Rotatingspeed |
|
RPM |
30,000 |
|
Torque |
100%(S1) |
Nm |
4.38 |
|
25%(S3) |
Nm |
5.93 |
|
|
Electriccurrent |
Max |
A |
43 |
|
Coolingtype |
|
|
Fluidcoolingwithexternal chiller |
|
Weight |
|
Kg |
25.9 |
LNC
|
|
|
Unit |
Value |
|
Output power |
Continuous(S1) |
kW |
3.7 |
|
30min(S6) |
kW |
4.8 |
|
|
Rotating speed |
Rated value |
RPM |
1,500 |
|
Maximum value |
RPM |
8,000 |
|
|
Torque |
Rated torque |
Nm |
23.3 |
|
Electric current |
Continuous (S1) 220/380V |
A |
16.1/9.2 |
|
(S6)220/380V |
A |
20.9/12 |
|
|
Rotor inertia |
|
Kg*m2 |
0.0135 |
|
Cooling type |
|
|
Fan cooling |
|
Class Protection |
|
|
IP54 |
|
Weight |
|
Kg |
38 |
| X9/X11 |
SYNTEC
|
|
|
Unit |
Value |
|
Output power |
Continuous(S1) |
kW |
11 |
|
30min(S2) |
kW |
16.5 |
|
|
Rotating speed |
Rated value |
RPM |
2,000 |
|
Maximum value |
RPM |
12,000 |
|
|
Torque |
Rated torque |
Nm |
52.5 |
|
Maximum torque |
Nm |
78.25 |
|
|
Electric current |
Continuous(S1) |
Arms |
32 |
|
30min(S2) |
Arms |
48 |
|
|
Rotor inertia |
|
Kg*cm2 |
333 |
|
Cooling type |
|
|
Fan cooling |
|
Class insulation |
|
|
F |
|
Temperaturesensor |
|
|
KTY84 |
|
Class Protection |
|
|
IP54 |
|
Weight |
|
Kg |
78 |
|
Encoder |
Resolution |
bit |
18 |
Siemens
|
|
|
Unit |
Value |
|
Ratedpower |
|
kW |
9 |
|
Rotatingspeed |
Ratedvalue |
RPM |
1,500 |
|
Maximum value |
RPM |
12,000 |
|
|
Torque |
Ratedtorque |
Nm |
57 |
|
Maximum torque |
Nm |
135 |
|
|
Electriccurrent |
Rated |
A |
23.5 |
|
Maximum |
A |
54 |
|
|
Rotorinertia |
|
Kg*m2 |
289 |
|
Coolingtype |
|
|
Forced ventilation DE -> NDE |
|
ClassProtection |
|
|
IP55 |
|
Weight |
|
Kg |
73 |
|
Insulationclass |
|
|
H |
FANUC X9
Model No.Bil 8/12000-B
Output power: 7.5KW(Continuous) 11KW(15 min) 12.1(Max)
Rotating speed: 2000 RPM
Rated torque: 35.8NM
Rotorinertia: 179 Kg*cm2
FANUC X11
Model No.Bil 12/10000
Output power: 11KW(Continuous) 15KW(15 min) 18.5(Max)
Rotating speed: 2000 RPM
Rated torque: 52.5NM
Maximum torque: 95.5NM(15min)
| T5/T7 |
|
|
|
Unit |
Value |
|
Outputpower |
Continuous(S1) |
kW |
5.5 |
|
30min(S2) |
kW |
7.5 |
|
|
Rotatingspeed |
Ratedvalue |
RPM |
3,000 |
|
Maximumvalue |
RPM |
20,000 |
|
|
Torque |
Ratedtorque |
Nm |
17.51 |
|
Maximumtorque |
Nm |
23.8 |
|
|
Electriccurrent |
Continuous(S1) |
Arms |
18.6 |
|
30min(S2) |
Arms |
25.3 |
|
|
Rotorinertia |
|
Kg*cm2 |
98.82 |
|
Coolingtype |
|
|
Fancooling |
|
Classinsulation |
|
|
F |
|
Temperaturesensor |
|
|
KTY84 |
|
ClassProtection |
|
|
IP54 |
|
Weight |
|
Kg |
27 |
|
Encoder |
Resolution |
bit |
18 |
21.3 Tool holders
21.3.1 BT 30 tool holder
NOTE: Only use BT30 tool holders as per the DIN ISO 7388 – 2 Form J.
Pull studs
NOTE: Use BT30– 45 Degree pull studs
21.3.2 BT 40 tool holder
21.4 Axes
21.4.1 4thAxis
(a) NC rotary table Servo | 4th axis 125 mm
|
Description |
Unit |
Value |
|
Weight |
Kg |
28 |
|
Disk diameter |
mm |
Ø 130 |
|
Diameter ofcentreholeofdisksurface |
mm |
Ø 40 |
|
Diameterofcentrepenetratinghole |
mm |
Ø 30 |
|
Centreheight(verticalposition) |
mm |
110 |
|
Tableheight(horizontalposition) |
mm |
145 |
|
Tslot width(SeeFigure15) |
mm |
12 H7(0/+0.018) |
|
Guidekeywidth |
mm |
14h7 (-0.018/0) |
|
Minimumresolution |
Degrees |
0.001 |
|
Segmentationprecision |
Seconds |
40 |
|
Repeatprecision |
Seconds |
4 |
|
Lockingmode(barometricpressureusage) |
Kg/cm |
5 |
|
Lockingtorque |
Kg*m |
9 |
|
Gear ratio |
- |
1/60 |
|
Maximumdisk speed |
RPM |
66.6(Motorat4,000RPM) |
|
Allowableloadinertiacapacity |
Kg*cm*sec2 |
2 |
|
Allowableworkload |
Vertical (kg) |
50 |
|
Withtailstock (Kg) |
100 |
|
|
Horizontal(Kg) |
50 |
|
|
Allowablecuttingtorque |
Kg*m |
9 |
(b) NC rotary table Servo | HTD-255 4axis 255mm
|
HTD-255 4axis 255mm specification |
|||
|
Min increment |
|
deg |
0.001 |
|
Indexing precision |
|
Sec |
15 |
|
Repeatability |
|
Sec |
4 |
|
Clamping system |
|
Kg-cm2 |
Hyd (35) |
|
Clamping torque |
|
Kg-m |
70 |
|
Speed reduction ratio |
|
- |
1:120 |
|
Servo motor model |
Fanuc |
- |
A4i/a8i/b8is |
|
|
Meldas |
- |
HF-104-154 |
|
Max table speed (FANUC) |
rpm |
33.3 |
|
|
Allow inertia load capacity |
Kg-cm-sec |
20.3 |
|
|
|
Vertical |
Kg |
100 |
|
|
With tail stock |
Kg |
250 |
|
|
horizontal |
Kg |
250 |
|
Allow work load (with rotary table clamping) |
F |
Kgf |
2000 |
|
F x l |
Kgf x m |
112 |
|
|
F x l |
Kgf x m |
70 |
|
|
Strength of worm gear |
Kg |
55 |
|
(c) Rotary Table - SDRT 175-135
SOLPOWER Direct-Drive Rotary Table
|
SOLPOWER Direct-Drive Rotary Table Model SDRT Series |
SDRT 175-135 |
||||
|
Using SOLPOWER Torque Motor DPM |
DPM 230-090 |
||||
|
Item |
Unit |
Value |
Remarks |
||
|
Mechanical Specifications |
Driving system |
-- |
-- |
Direct-Drive |
|
|
Center height |
CH |
mm |
135 |
|
|
|
End plate diameter |
PD |
mm |
Φ170 |
|
|
|
Center hole diameter / Through hole diameter |
-- |
mm |
Φ55H7 / Φ46 |
|
|
|
End plate T-slot width |
TW |
mm |
12H7 |
|
|
|
Key way width |
KW |
mm |
14H7 |
|
|
|
Total weight (including Torque Motor) |
W |
kg |
48 |
|
|
|
Table Inertia |
J |
kg.m2 |
0.051 |
|
|
|
Allowable load inertia |
Ja |
kg.m2 |
0.5 |
|
|
|
Capacity of workpiece mass |
-- |
kg |
30 |
|
|
|
Clamping Torque |
Tc |
Nm |
400 |
with 5kg(cm²) air supply |
|
|
Allowable load when clamped (FxL) |
Ta |
Nm |
320 |
|
|
|
Max. radial / axial runout of endplate |
Rr/Ra |
um |
15 / 15 |
|
|
|
Cooling method / IP protection level |
-- |
- |
(self-cooled) / IP67 |
|
|
|
Electrical Specifications |
Driving system |
Vb |
Vrms |
220 |
|
|
Poles |
p |
-- |
44 |
|
|
|
Rated / Max Torque |
Tr / Tm |
Nm |
46 / 184 |
|
|
|
Rated / Max Speed |
Vr / Vm |
rpm |
150 / 250 |
|
|
|
Rated / Max Current |
Ir / Im |
Arms |
4.6 / 22 |
|
|
|
Back E.M.F. |
Ke |
Vrms |
66Vrms@100rpm |
terminal to termina |
|
|
Torque constant |
Kt |
Nm/Arms |
10 |
|
|
|
Least input increment |
-- |
degree |
0.001 |
|
|
|
Absolute accuracy |
P / Ps |
arc-sec |
20 / 4 |
BY RENISHAW XL 80+XR20-W measurement |
|
|
Backlash |
U |
arc-sec |
4 |
||
21.4.2 5th axis
(a) 5 axis used in X7
|
Description |
Unit |
Value |
|
Weight |
Kg |
90 |
|
Endplatediameter/ height |
mm |
Ø125/ 215.9 |
|
Centrehole diameter |
mm |
Ø26H7x L19.9 |
|
Throughholediameter |
mm |
Ø 22 |
|
Timingaxiscentreheight |
mm |
200 |
|
EndplateTslot width |
mm |
12H7 |
|
Guidekeywidth |
mm |
14H7 |
|
Clampingpressure |
Kg*cm2 |
5 |
|
ClampingtorqueRotary/Tilting |
Nm |
150/400 |
|
CapacityofworkpiecemassLevel/slope |
Kg |
30/15 |
|
TorqueconstantRotary/Tilting |
Nm/Arms |
5.3/10 |
(b) 5th axis 210mm (used in X9 and X11) - TTR-210
|
Description |
Unit |
Value |
|
Disk diameter |
mm |
210 |
|
Spindle diameter |
mm |
115 |
|
Tilt axis center height |
mm |
195 |
|
0° Center height |
mm |
205.5 |
|
Center aperture |
mm |
55 |
|
Through aperture |
|
50 |
|
Disk T-slot width |
mm |
12 |
|
Index plate screws |
|
8-M8P.C.DØ90 |
|
Tilt axis servo motor |
|
ẞ8/HF104 |
|
Rotary axis servo motor |
|
B2/HG75S |
|
Overall reduction ratio |
|
Tilt axis 1:72 Rotation axis 1:108 |
|
Maximum number of turntable rotations |
r.p.m |
50 |
|
Brake mode/locking pressure Air pressure |
Kg |
5-8 |
|
Braking torque |
N.m |
500 |
|
Tilt axis indexing accuracy |
sec. |
<33 |
|
Tilt axis repeatability |
sec. |
<10 |
|
Rotary axis indexing accuracy |
sec. |
<30 |
|
Repeatable positioning accuracy of the rotary axis |
sec. |
<8 |
|
Product weight |
Kg |
130 |
21.5 Enclosure
Each machine is equipped with a suitably rated enclosure to protect the operator and the sur-rounding environment.
21.6 Controller
The controller installed on the SYIL machine is located on the right side of the main door of the machine.
21.7 Beacon light/Signal tower
The beacon light/signal tower has three indicators of different colours. Each colour indicates a specific operating status, as shown in the following table:
|
Red |
Light onor flashing: · In the event of an emergency · When the machine is operating dangerously |
|
Yellow/orange |
Light on or flashing when the system is stopped |
|
Green |
Light on or flashing when the system is running and operating normally |
NOTE: The beacon light may be rotated and folded as needed for clearance during installa-tion or final seating. See Figure 23 and Figure 24
21.8 Levelling Feet
NOTE: Screws must sit correctly in each of the conical machine feet.
21.9 Coolant Tank
| X5 |
NOTE: Always keep fluid level above half mark of the sight glass.
Coolant tank
| X7 |
| X9 |
21.10 Automatic Tool Changer
| X5 |
The SYIL X5 is equipped with an automatic tool changer with 16 positions. The tool changer is operated mechanically, not pneumatically or electrically.
The operation of the tool changer relies on the Z-axis to control the position of the magazine in relation to the spindle. The Z-axis is also responsible for actuating the drawbar for releasing and clamping the tools.
| X7 |
The SYIL X7 is equipped with an automatic tool changer with 12 or 16 positions. The tool changer is an electro-pneumatic system.
Umbrella type
Umbrella type tool changer – photo
Arm type
| X9 |
| X7 |
| T5/T7 |
21.11 Electrical Cabinet
| X5 |
The electrical cabinet is located at the rear of the SYIL X5.
| X7 |
The electrical cabinet is located at the rear of the SYIL X7.
| X9 |
| X11 |
| T5/T7 |
21.12 Air/Oil Panel
| X5 |
The air and oil panel is located on the left side of the machine.
| X7 |
The air and oil panel is located on the left side of the machine.
Umbrella type
Arm type
| X9 |
The air and oil panel is located on the left side of the machine.
| X11 |
The air and oil panel is located on the left side of the machine
| T5/T7 |
21.13 Tail Stock (Optional)
21.13.1 125 mm NC rotary table
21.13.2 255 mm NC rotary table gear type 4 axis
|
A |
B |
C |
D |
E |
J |
K |
|
L |
KG |
|
110 |
157 |
14 |
122 |
215 |
134 |
438/453 |
50 |
160 |
16 |
21.14 Probe System | Wireless type (optional)
The OPS-30 optical touch probe system with special CNC probe programming contains the CNC-OP510 optical infrared probe, the OSI-20 receiver and the standard measuring software. The OP510 CNC XYZ touch probe is a compact touch trigger 3D probe with optical signal transmission that can be used to measure workpieces. The touch probe with optical transmission is widely used. The OPS-30 touch probe system with optical transmission is suitable for use in all SYIL X series machine centers.
OPS-30 optical probe system include two pieces of hardware and one software package; The software package model is SP-W10, the two pieces of the hardware are: 1）OP510 optical probe (including optional shank and stylus ); 2）OSI-20 optical receiver(the standard cable length 8m/the optional lengthened cable).
Key use:
- Setting work-piece coordinate system and machining zero points automatically before processing;
- Detect and control the key dimensions, position coordinates and their precision automatically between two processes;
- Detect precision of the key dimensions, shapes, position after processing.
|
OP510: |
|
|
Measuring direction |
±X，±Y，+Z |
|
Arbitrary direction swinging angle |
X-Y±12°, Z +5 mm |
|
Repeatability （2σ） |
≤ 2 μm； |
|
Trigger force in Z direction |
600±30（g） |
|
Trigger force in X-Y direction |
40-80g） |
|
Optical signal receiving/sending distance |
>5m |
|
Model of the standard stylus |
M4-P50-RB6-S36 |
|
Model of the battery |
14250，3.6 (V), 2 Pcs |
|
Seal grade |
IP68 |
|
OSI-20: |
|
|
Optical signal receiving/sending distance |
>5m |
|
Input voltage |
24±10% VDC |
|
Output load current |
50mA |
|
Length of the cable |
8m |
|
Length of the cable retaining tube |
2m |
|
Seal grade |
IP68 |
21.15 TTC200 Tool Height Setter (optional)
The TTC200 Cable Tool Setter System includes a tool setting device, a blow cleaning device (optional) and standard measuring software. The TTC200 tool setter with cabled signal transmission is used to detect tool breakage and to quickly measure tool length and diameter on a wide range of tools.
The TTC200 is used for rapid and accurate measurement of tool length and diameter on a wide range of tools. Macros are included preinstalled in the controller.
With macro programs it is also possible to perform broken tool detection during machining.
Refer to the relevant documentation supplied including the hardware manual by the manufac-turer.
NOTE: For the SYIL X5 it is necessary to keep the TTC200 on a riser when using short tool holders and cutting tools.
TTC200 cable tool setter consists of a hardware and the software. The model of the software is SP-T10; the hardware also has a mounting base.
Key use:
Set lengths parameter of cutting tools automatically before CNC processing;
Detect wear and breakage of cutting tools automatically between two processes or after the CNC processing;
Through checking cutting tool parameters to control the change of machining precision n from the temperature change of the machine;
|
TTC200: |
|
|
Measuring direction |
±X, ±Y, -Z |
|
Repeatability （2σ） |
≤ 2 μm； |
|
Diameter of the touching face |
12.7±0.005mm |
|
Hardness of the touch face |
HM8.5 |
|
Input voltage |
24±10% VDC |
|
Output load current |
50 mA |
|
Seal grade |
IP68 |
21.16 Chip Conveyor (Optional)
| X7 |
The conveyor is installed on the left side of the machine (Figure 50 and Figure 51) however with minor modification can be also installed on the right side.
| X9 |
| X11 |
The conveyor is installed on the left side of the machine (Figure 50 and Figure 51) however with
minor modification can be also installed on the right side.
21.17 Filtermist (optional)
21.18 Coolant Through Spindle (CTS 20 Bar) (optional)
