2 Alarm Description
2.1 Alarm Description Structure
Each alarm (fault or warning) is composed of a number and an alarm text, and is described by other information in the following categories:
- Categories– Alarm message type;
- Reaction – The performance of the machine tool after the alarm;
- Reason – Cause of alarm；
- Treatment – Troubleshooting method;
- Response – Alarm message response method；
The alarm category is divided into fault message (FM) and basic message (BM):
- Fault Message: After the fault is eliminated, press the <RESET> key to eliminate the alarm message；
- BasicMessage：After the status is restored, the prompt message is automatically eliminated；
2.1.1 Fault Message
|
510300 |
AIR PRESSURE LOW. NC START IS BANNED!（i37.0） |
Categories: Fault message
Reaction: NC start failure
NC operation stop；
Reason: Low air intake pressure；
Gas path leakage；
Treatment: Check the intake pressure to ensure it is around 6bar；
Check the gas path to ensure no leakage；
Response: < RESET >
|
510301 |
HYDRAULIC PUMP OVERLOAD. NC START IS BANNED!（i33.1/A2-01Q21） |
Categories: Fault message
Reaction: NC stops, feed axis/spindle stops；
Reason: Hydraulic pump overload；
Motor failure；
Signal failure；
Treatment: Check the hydraulic pump and hydraulic pipeline, and close the overload protection switch after troubleshooting；
Check the motor to ensure that there is no short circuit or phaseloss；
Check signal point i55.0；
Response: < RESET >
|
510302 |
HYDRAULIC PUMP NOT REACH PRESSURE!（i33.3） |
Categories: Fault message
Reaction: NC start failure
Reason: Hydraulic pump failure；
Hydraulic line leakage；
Signal failure；
Treatment: Check the hydraulic pump and hydraulic pipeline, and troubleshoot；
Check signal point i33.3；
Response:< RESET >
|
510303 |
TAPE MACHINE POWER NOT SWITCH ON OR OVERLOAD（i55.0/ A2-04Q21，B2-20Q21，B2-31Q61，B2-33Q61） |
Categories: Fault message
Reaction: NC start failure
Reason: Paper tape machine power is not turned on；
Signal failure；
Treatment: Check the paper tape machine, turn on the power switch after confirming that it is normal；
Check whether the circuit breaker in the control box of the paper tape machine has tripped；
Check the coolant motor to ensure that there is no short circuit or phase loss；
Check signal point i55.0；
Response: < RESET >
|
510304 |
MAGAZINE POWER OVERLOAD!（i39.2/T0-02Q21） |
Categories: Fault message
Reaction: <CYCLE START>start prohibited；
Reason: MG power supply overload or short-circuited；
Signal failure；
Treatment: Check the magazine power supply to ensure that there is no short circuit or phase loss；
Check signal point i39.2；
After the above checks are correct, open the electrical cabinet and turn on the protection switch T0-02Q21；
Response: < RESET >
|
510305 |
MAGAZINE DRIVER FAULT! |
Categories: Fault message
Reaction: NC start failure
Reason: MG drive failure alarm；
Treatment: Press <RESET> to eliminate the fault；
Record the magazine drive alarm number and contact the equipment manufacturer for technical support!
Response:< RESET >
|
600600 |
SPINDLE WATER COOLER OVERLOAD!（i33.5/A2-03Q21） |
Categories: Fault message
Reaction: Feed axis/spindle stops；
Reason: Spindle water cooler overload；
Motor failure；
Signal failure；
Treatment: Check the spindle water cooler and turn on the overload protection switch after troubleshooting；
Check the motor to ensure that there is no short circuit or phase loss；
Check signal point i33.5；
After the above checks are correct, open the electric cabinet and turn on the protection switch A2-03Q21；
Response: < RESET >
|
600601 |
SPINDLE WATER COOLER FAN OVERLOAD!（i33.6/A2-03Q31） |
Categories: Fault message
Reaction: Feed axis/spindle stops；
Reason: Spindle water cooler fan overload；
Motor failure；
Signal failure；
Treatment: Check the fan of the main shaft water cooler；
Check the motor to ensure that there is no short circuit or phase loss；
Check signal point i33.6；
After the above checks are correct, open the electrical cabinet and turn on the protection switch A2-03Q31；
Response:< RESET >
|
700000 |
OMP60 FAULT!（i39.6） |
Categories: Fault message
Reaction: NC switch to SBL single block mode；
Reason: OMP60 fault status；
Treatment: Check probe signal and receiver status；
Contact equipment manufacturer for technical support；
Response:< RESET >
|
700001 |
OMP60 BATTERY LOW. REPLACE IN TIME!（i39.5） |
Categories: Fault message
Reaction: NC switch to SBL single block mode；
Reason: OMP60 probe battery is low；
Treatment: Replace with new battery；
Response: < RESET >
|
700002 |
AIR PRESSURE LOW. COOLANT IS BANNED! |
Categories: Fault message
Reaction: NC switch to SBL single block mode；
Coolant liquid start prohibition；
Reason: Low air intake pressure；
Gas path leakage；
Treatment: Check the intake pressure to ensure it is around 6bar；
Check the gas path to ensure that there are no leaks；
Response: < RESET >
|
700003 |
HIGH HYDRAULIC OIL TEMPERATURE!（i33.4） |
Categories: Fault message
Reaction: NC switch to SBL single block mode；
Hydraulic pump operation prohibited；
Reason: The hydraulic pump works for a long time and the oil temperature is too high；
There is a hydraulic oil leakage；
Hydraulic oil pressure is too high；
Signal failure；
Treatment: Check hydraulic pumps and pipelines, eliminate leaks and other faults；
Check whether the pressure sensor value is in the normal pressure range；
Check signal point i33.4；
Response: < RESET >
|
700004 |
PAPER TAPE MOTOR OVERLOAD!（i55.1/B3-10Q61） |
Categories: Fault message
Reaction: NC switch to SBL single block mode；
Paper tape motor running prohibited；
Reason: Paper tape roller jam；
Motor failure；
Signal failure；
Treatment: Check the paper tape roller motor transmitting mechanism to ensure that there is no jam；
Check the motor to ensure that there is no short circuit or phase loss；
Check signal point i55.1；
After the above checks are correct, open the electrical cabinet and turn on the protection switch A2-04Q21；
Response:< RESET >
|
700005 |
TAPE MACHINE FILTER PAPER ABNORMAL. BLOCK OVERTIME!（i55.3） |
Categories: Fault message
Reaction: NC switch to SBL single block mode；
Reason: The filter paper of the paper tape machine is blocked for more than 1 minute；
Float signal failure in paper tape filter area；
Paper tape roller motor failure；
Treatment: Check whether the filter area of the paper tape is blocked；
Check whether the float signal in the paper tape filter area is normal；
Check whether the paper tape roller motor is normal；
Press the manual roll button to roll the paper tape；
Response:< RESET >
|
700006 |
TAPE MACHINE WATER TANK LEVEL HIGH!（i57.0） |
Categories: Fault message
Reaction: NC start failure；
Reason: Paper tape jam；
Float ball stuck；
Level gauge failure；
Treatment: Check if the tape is jammed；
Check if the float ball is stuck；
Check signal point i57.0；
Response:< RESET >
|
700007 |
TAPE MACHINE WATER TANK LEVEL LOW!（i56.2） |
Categories: Fault message
Reaction: NC start failure；
Reason: Insufficient coolant liquid in water tank of paper tape machine；
Water tank level gauge stuck；
Level gauge failure；
Treatment: Replenish the coolant liquid；
Check the tank level gauge and float ball；
Check signal point i56.2；
Response:< RESET >
|
700008 |
TAPE IN PAPER FILTER RUN OUT!（i58.0/i58.1） |
Categories: Fault message
Reaction: NC start failure；
Reason: Too few paper tape；
Paper tape sensor switch failure；
Treatment: Replace the paper tape；
Check the tape sensor switch；
Check signal points i58.0 and i58.1；
Response: < RESET >
|
700009 |
COOLANT BACKWATER PUMP OVERLOAD!（i33.2） |
Categories: Fault message
Reaction: NC start failure；
Reason: The backwater pump is blocked or the load is too large；
Motor failure；
Signal failure；
Treatment: Check if the filter of the backwater pump is blocked；
Check the motor to ensure that there is no short circuit or phase loss；
Check whether the three-phase ground insulation of the motor is good；
Check signal point i33.2；
After the above checks are correct, open the electrical cabinet and turn on the protection switch A2-07Q21；
Response: < RESET >
|
700010 |
CHIP CONVEYOR OVERLOAD!（i34.5/A2-06KM21） |
Categories: Fault message
Reaction: NC start failure；
Reason: The chip conveyor is blocked or the load is too large；
Motor failure；
Motor breaker or starter failure；
Signal failure；
Treatment: Clean the iron filings on the drag chain of the chip conveyor to check if there is any blockage or entanglement；
Check whether the circuit breaker next to the chip outlet of the chip conveyor is tripped. If any, turn it on manually；
Check whether the ERROR light of the chip conveyor starter in the electrical cabinet is on. If any, press the <RESET> button under the ERROR light to eliminate the alarm；
Press the operation panel to reset the alarm, manually operate the chip conveyor forward and reverse to see if the action is continuous, and at the same time clear the iron filings on the conveyor belt;
Use a multimeter to check whether the motor has phase loss；
Check whether the three-phase ground insulation of the motor is good；
Check whether the three-phase voltage of the motor is normal；
Check signal point i34.5；
Response:< RESET >
|
700011 |
RESERVED |
Categories: Fault message
Reaction: None
Reason: None
Treatment: None
Response:< RESET >
|
700012 |
LUBRICANT PUMP NOT REACH PRESSURE!（i34.6） |
Categories: Fault message
Reaction: NC start failure；
Reason: Lack of lubricant；
Lubrication pump failure；
Oil line leakage；
Motor failure；
Signal failure；
Treatment: Add lubricating oil；
Check whether the lubrication pump is working properly；
Check the pipeline for leaks；
Check whether the motor is working properly；
Check signal point i34.6；
Response: < RESET >
|
700013 |
OIL MIST SEPARATOR OVERLOAD!（i34.2） |
Categories: Fault message
Reaction: None
Reason: Oil mist separator overload；
Motor failure；
Signal failure；
Treatment: Check whether the motor has a short circuit or lack of phase；
Check signal point i34.2；
Response: < RESET >
|
700014 |
RESERVED |
Categories: Fault message
Reaction: None
Reason: None
Treatment: None
Response: < RESET >
|
700015 |
RESERVED |
None
Reason: None
Treatment: None
Response: < RESET >
|
700016 |
RESERVED |
Categories: Fault message
Reaction: None
Reason: None
Treatment: None
Response: < RESET >
|
700018 |
MAGAZINE ROTARY AXIS REFERENCE POINT LOST! |
Categories: Fault message
Reaction: NC start failure；
Magazine operation prohibited；
Reason: Magazine rotary motor reference point lost；
Treatment: Contact the manufacturer for after-sales；
Response: < RESET >
|
700019 |
ATC FLIP MOTOR REFERENCE POINT LOST! |
Categories: Fault message
Reaction: NC start failure；
Magazine operation prohibited；
Reason: ATC flip motor reference point lost；
Treatment: Contact the manufacturer for after-sales；
Response: < RESET >
|
700020 |
ATC MOVE MOTOR REFERENCE POINT LOST! |
Categories: Fault message
Reaction: NC start failure；
Magazine operation prohibited；
Reason: ATC move motor reference point lost；
Treatment: Contact the manufacturer for after-sales；
Response: < RESET >
|
700021 |
MAGAZINE ROTARY AXIS DRIVE FAULT! |
Categories: Fault message
Reaction: NC start failure；
Magazine operation prohibited；
Reason: The magazine rotary axis drive has a fault alarm；
Treatment: Record the alarm number displayed by the drive and contact the manufacturer for after-sales；
Response: < RESET >
|
700022 |
ATC FLIP AXIS DRIVE FAULT! |
Categories: Fault message
Reaction: NC start failure；
Magazine operation prohibited；
Reason: ATC flip axis drive has a failure alarm；
Treatment: Record the alarm number displayed by the drive and contact the manufacturer for after-sales；
Response: < RESET >
|
700023 |
ATC MOVE AXIS DRIVE FAULT! |
Categories: Fault message
Reaction: NC start failure；
Magazine operation prohibited；
Reason: ATC move axis drive has a failure alarm；
Treatment: Record the alarm number displayed by the drive and contact the manufacturer for after-sales；
Response: < RESET >
|
700024 |
MAGAZINE DRIVE REFERENCE POINT INVALID. START IS BANNED! |
Categories: Fault message
Reaction: NC start failure；
Reason: Magazine or robotic arm motor has reference point failure；
Treatment: Troubleshoot the reference point of each motor of the MG；
Response: < RESET >
|
700025 |
MAGAZINE ROTARY AXIS ABNORMAL. PRESS <RESET>! |
Categories: Fault message
Reaction: NC start failure；
Reason: Magazine operation status is not reset effectively；
Treatment: Press the <RESET> button to reset the operating state；
Response: < RESET >
|
700026 |
ATC FLIP AXIS ABNORMAL. PRESS <RESET>! |
Categories: Fault message
Reaction: NC start failure；
Reason: ATC flip operation status is not reset effectively；
Treatment: Press the <RESET> button to reset the operating state；
Response: < RESET >
|
700027 |
ATC MOVE AXIS ABNORMAL. PRESS <RESET>! |
Categories: Fault message
Reaction: NC start failure；
Reason: ATC move operation status is not reset effectively；
Treatment: Press the <RESET> button to reset the operating state；
Response: < RESET >
|
700028 |
SPINDLE UNCLAMPING TOOL OVERTIME!（Q35.1/i35.4） |
Categories: Fault message
Reaction: NC start failure；
Spindle disabled；
Reason: The spindle does not complete the tool unclamping action within the effective time period；
The tool unclamping air or hydraulic pressure is too low；
Unclamping signal failure；
Unclamping mechanism failure；
Treatment: Check the unclamping air or hydraulic pressure；
Check whether the unclamping signal is normal；
Check whether the movement of the unclamping mechanism is normal；
Response: < RESET >
|
700029 |
SPINDLE CLAMPING TOOL OVERTIME!（Q35.1/i35.5） |
Categories: Fault message
Reaction: NC start failure；
Spindle disabled；
Reason: The spindle did not complete the clamping action within the effective time；
The tool is not installed on the spindle in the correct direction；
Tool clamping signal failure；
Tool broach mechanism failure；
Treatment: Check whether the tool loading direction is correct；
Check whether the tool clamping signal is normal；
Check whether the broach mechanism is normal；
Response: < RESET >
|
700030 |
SPINDLE UNCLAMPING&CLAMPING TOOL SIGNAL ABNORMAL!（i35.4/i35.5） |
Categories: Fault message
Reaction: NC start failure；
Spindle startfailure；
Spindle stop/feed start failure；
Reason: Spindle tool unclamping and clamping signal conflict;
The tool is not installed on the spindle in the correct direction；
Tool clamping signal failure；
Broach mechanism failure；
Treatment: Check whether the tool loading direction is correct；
Check whether the tool clamping signal is normal；
Check whether the broach mechanism is normal；
Response: < RESET >
|
700100 |
MAGAZINE ROTARY AXIS POSITIONING OVERTIME! |
Categories: Fault message
Reaction: NC start failure；
NC switched to SBL single block mode；
Reason: The rotary axis of the tool magazine did not complete positioning within the allowed time period；
Treatment: Eliminate other alarms related to the tool magazine and try again；
Response: < RESET >
|
700101 |
ATC FLIP AXIS POSITIONING OVERTIME! |
Categories: Fault message
Reaction: NC start failure；
NC switched to SBL single block mode；
Reason: ATC flip axis did not complete positioning within the allowed time period；
Treatment: Eliminate other alarms related to the tool magazine and try again；
Response: < RESET >
|
700102 |
ATC MOVE AXIS POSITIONING OVERTIME! |
Categories: Fault message
Reaction: NC start failure；
NC switched to SBL single block mode；
Reason: ATC move axis did not complete positioning within the allowed time period；
Treatment: Eliminate other alarms related to the tool magazine and try again；
Response: < RESET >
|
700103 |
RESERVED |
Categories: Fault message
Reaction:
Reason:
Treatment:
Response: < RESET >
|
700104 |
MAGAZINE AUTO DOOR OPEN OVERTIME! |
Categories: Fault message
Reaction: NC start failure；
NC switched to SBL single block mode；
Reason: The automatic door does not open within the allowed time period；
Low air pressure；
Mechanical failure；
Solenoid valve failure；
Signal failure；
Treatment: Check air pressure；
Check whether the automatic door is jammed；
Replace solenoid valve；
Check the limit signal of the automatic door switch；
Response: < RESET >
|
700105 |
MAGAZINE AUTO DOOR CLOSE OVERTIME! |
Categories: Fault message
Reaction: NC start failure；
NC switched to SBL single block mode；
Reason: The automatic door does not close within the allowed time period；
Low air pressure；
Mechanical failure；
Solenoid valve failure；
Signal failure；
Treatment: Check air pressure；
Check whether the automatic door is jammed；
Replace solenoid valve；
Check the limit signal of the automatic door switch；
Response: < RESET >
|
700106 |
MAGAZINE CYLINDER EXTEND OVERTIME!（Q38.0/i38.1） |
Categories: Fault message
Reaction: NC start failure；
NC switched to SBL single block mode；
Reason: The tool magazine tool cylinder does not extend within the allowed time period；
Low air pressure；
Mechanical failure；
Signal failure；
Solenoid valve failure；
Treatment: Check air pressure；
Check whether the cylinder is jammed；
Check whether the contact position of the cylinder and the shank is normal；
Check the limit signal of the cylinder；
Replace solenoid valve；
Response: < RESET >
|
700107 |
MAGAZINE CYLINDER RETRACT OVERTIME!（Q38.0/i38.0） |
Categories: Fault message
Reaction: NC start failure；
NC switched to SBL single block mode；
Reason: The tool magazine cylinder is not retracted within the allowed time period；
Low air pressure；
Mechanical failure；
Signal failure；
Solenoid failure；
Treatment: Check air pressure；
Check whether the cylinder is jammed；
Check the limit signal of the cylinder；
Replace solenoid valve；
Response:< RESET >
|
700108 |
TOOL PREPARATION FAULT -JAW1 FAIL TO GRASP TOOL! |
Categories: Fault message
Reaction: NC start failure；
NC switched to SBL single block mode；
Reason: Mechanical failure；
Irregular tool size；
Signal failure；
Treatment: Check the arm and tool holder mechanism, and eliminate the existing mechanical failure；
Check whether the shank is standard, or replace a tool to test；
Check the robotic arm tool-loaded detection signal；
Response: < RESET >
|
700109 |
TOOL PREPARATION FAULT - PREPARATION OVERTIME! |
Categories: Fault message
Reaction: NC start failure；
NC switched to SBL single block mode；
Reason: The arm does not complete tool preparation within the allowed time period；
Treatment: Eliminate other alarms related to the tool magazine and try again；
Response: < RESET >
|
700110 |
TOOL PREPARATION FAULT -NO TOOL ON TOOL CHANGE POSITION（i39.0） |
Categories: Fault message
Reaction : NC start failure；
NC switched to SBL single block mode；
Reason: No tool in the tool change position；
Signal failure；
Treatment: Reset and switch to manual mode, put the tool in the designated tool position and try again；
Check tool position tool-loaded detection signal i39.0；
Response:< RESET >
|
700111 |
TOOL PREPARATION FAULT -A TOOL ON JAW 1! |
Categories: Fault message
Reaction: NC start failure；
NC switched to SBL single block mode；
Reason: The robotic arm already has a tool；
Signal failure；
Treatment: Manually remove the tool from the robotic arm and try again；
Check the robotic arm tool-loaded detection signal；
Response: < RESET >
|
700112 |
TOOL CHANGE FAULT -NO TOOL ON SPINDLE ! |
Categories: Fault message
Reaction: NC start failure；
NC switched to SBL single block mode；
Reason: The tool table shows that the spindle has a tool, but there is no tool actually；
Signal failure；
Treatment: Manually unload the spindle tool in the tool table；
Put the corresponding tool back into the spindle and change the tool again；
Check spindle tool clamping & unclamping signal；
Response: < RESET >
|
700113 |
TOOL CHANGE FAULT - A TOOL ON JAW 1! |
Categories: Fault message
Reaction: NC start failure；
NC switched to SBL single block mode；
Reason: The robotic arm already has a tool；
Signal failure；
Treatment: Manually unload the tool from the robotic arm and try again；
Check the robotic arm tool-loaded detection signal；
Response: < RESET >
|
700114 |
TOOL CHANGE FAULT -A TOOL ON RETURN POSITION! |
Categories: Fault message
Reaction: NC start failure；
NC switched to SBL single block mode；
Reason: The tool table shows that the spindle has a tool, but there is no tool actually；
Signal failure；
Treatment: Manually unload the tool from the corresponding tool position；
Manually unload the tool on the robotic arm；
Check tool position tool-loaded detection signal i39.0；
Response: < RESET >
|
700115 |
TOOL CHANGE FAULT - NO TOOL ON JAW 2 ! |
Categories: Fault message
Reaction: NC start failure；
NC switched to SBL single block mode；
Reason: Robotic arm 2 failed to grasp the tool；
Signal failure；
Treatment: Check the robotic arm tool-loaded detection signal；
Check spindle tool clamping & unclamping signal；
Response: < RESET >
|
700116 |
TOOL CHANGE FAULT -TOOL NOT RETURN TO MAGAZINE! |
Categories: Fault message
Reaction: NC start failure；
NC switched to SBL single block mode；
Reason: The tool return is over, but the tool is not detected at the tool position；
Irregular tool size；
Mechanical failure；
Signal failure；
Treatment: Check the arm and tool holder mechanism, and eliminate the existing mechanical failure；
Check whether the shank is standard, or replace a tool to test；
Check tool position tool-loaded detection signal i39.0；
Response: < RESET >
|
700117 |
TOOL CHANGE FAULT - JAW 2 TOOL RETURN FAIL! |
Categories: Fault message
Reaction: NC start failure；
NC switched to SBL single block mode；
Reason: The tool return is over, but still there is a tool in Jaw2；
Irregular tool size；
Mechanical failure；
Signal failure；
Treatment: Check the arm and tool holder mechanism, and eliminate the existing mechanical failure；
Check whether the shank is standard, or replace a tool to test；
Check tool position tool-loaded detection signal;
Response: < RESET >
|
700118 |
TOOL CHANGE FAULT -TOOL STILL ON ARM AFTER RETURN! |
Categories: Fault message
Reaction: NC start failure；
NC switched to SBL single block mode；
Reason: The tool return is over, but still there is a tool on the robotic arm；
Irregular tool size；
Mechanical failure；
Signal failure；
Treatment: Check the arm and tool holder mechanism, and eliminate the existing mechanical failure；
Check whether the shank is standard, or replace a tool to test；
Check the robotic arm tool-loaded detection signal；
Response: < RESET >
|
700119 |
TOOL CHANGE FAULT -TOOL STILL ON ARM AFTER TOOL CHANGE! |
Categories: Fault message
Reaction: NC start failure；
NC switched to SBL single block mode；
Reason: Tool change process is complete, but still there is a tool on the robotic arm；
Irregular tool size；
Mechanical failure；
Signal failure；
Treatment: Check the arm and tool holder mechanism, and eliminate the existing mechanical failure；
Check whether the shank is standard, or replace a tool to test；
Check the robotic arm tool-loaded detection signal；
Response:< RESET >
|
700120 |
TOOL CHANGE FAULT -TOOL CHANGE OVERTIME! |
Categories: Fault message
Reaction: NC start failure；
NC switched to SBL single block mode；
Reason: The tool change process is not completed within the allowed time period；
Treatment: Together with other fault alarm to comprehensively analyze and eliminate；
Response: < RESET >
|
700121 |
TOOL CHANGE FAULT -CYLINDER NOT RETRACT! |
Categories: Fault message
Reaction: NC start failure；
NC switched to SBL single block mode；
Reason: Low air pressure；
Abnormal interrupt；
Mechanical failure；
Signal failure；
Treatment: Check air pressure；
Check whether triggered emergency stop or reset during tool change；
Check whether the upper and lower positions of the tool cylinder are correct；
Check the limit signal of the cylinder；
Response: < RESET >
|
700122 |
TOOL CHANGE FAULT -POSITIONING OVERTIME! |
Categories: Fault message
Reaction: NC start failure；
NC switched to SBL single block mode；
Reason: The spindle is not positioned to the tool change point within the allowed time period；
Feed override is too low；
Axis positioning failure；
Treatment: Increase feed override；
Together with other alarms to analyze failures comprehensively；
Response:< RESET >
|
700232 |
X AXIS REFERENCE POINT LOST! |
Categories: Fault message
Reaction: NC start failure
Reason: Parameter abnormal；
Grating ruler failure；
Treatment: Contact equipment manufacturer for technical support；
Response: < RESET >
|
700233 |
Y AXIS REFERENCE POINT LOST! |
Categories: Fault message
Reaction: NC start failure
Reason: Parameter abnormal；
Grating ruler failure；
Treatment: Contact equipment manufacturer for technical support；
Response: < RESET >
|
700234 |
Z AXIS REFERENCE POINTLOST! |
Categories: Fault message
Reaction: NC start failure
Reason: Parameter abnormal；
Grating ruler failure；
Treatment: Contact equipment manufacturer for technical support；
Response: < RESET >
|
700235 |
B AXIS REFERENCE POINT LOST! |
Categories: Fault message
Reaction: NC start failure
Reason: Parameter abnormal；
Grating ruler failure；
Treatment: Contact equipment manufacturer for technical support；
Response: < RESET >
|
700236 |
C AXIS REFERENCE POINTLOST! |
Categories: Fault message
Reaction: NC start failure
Reason: Parameter abnormal；
Grating ruler failure；
Treatment: Contact equipment manufacturer for technical support；
Response: < RESET >
2.1.2 Basic Information
|
700032 |
TAPE MACHINE WATER TANK REACH WARNING LEVEL!（I56.0） |
Categories: Basic information
Reaction: NC start failure
Reason: The paper tape machine reaches the critical water level；
Treatment: Replenish the water tank of the paper tape machine with coolant and water；
Response: None
|
700033 |
TAPE RUN OUT!（I58.2/I58.3） |
Categories: Basic information
Reaction: None
Reason: Lack of paper tape；
Treatment: Change paper tape；
Response: None
|
700034 |
LUBRICANT PUMP OIL LEVEL LOW!（i34.7） |
Categories: Basic information
Reaction: None
Reason: Lack of lubricating oil；
Treatment: Replenish lubricating pump with grease；
Response: None
|
700035 |
CYLINDER NOT RETRACT. MAGAZINE ROTARY AXIS OPERATION IS BANNED!（i38.0/Q38.0） |
Categories: Basic information
Reaction: NC start failure
Reason: The tool cylinder is not retracted normally；
Low air pressure；
Mechanical failure；
Signal failure；
Treatment: Enter tool magazine manual operation interface and retract the tool cylinder；
Check air pressure；
Check whether the tool cylinder is jammed；
Check sensor signal；
Response: None
|
700036 |
ARM TOO CLOSE TO MAGAZINE. ROTARY AXIS OPERATION IS BANNED! |
Categories: Basic information
Reaction: NC start failure；
Tool magazine rotary axis is prohibited to run；
Reason: The robotic arm is too close to the tool magazine；
Treatment: Manually move the robotic arm away from the tool magazine, and then rotate the tool magazine.
Response: None
|
700037 |
ARM TOO CLOSE TO MAGAZINE. ATC FLIP AXIS OPERATION IS BANNED! |
Categories: Basic information
Reaction: NC start failure；
Robotic arm flip prohibited；
Reason: The robotic arm is too close to the tool magazine；
Treatment: Manually move the robotic arm away from the tool magazine, and then flip the arm.
Response: None
|
700038 |
AUTO DOOR NOT FULL OPEN. ATC MOVE RESTRICTED! |
Categories: Basic information
Reaction: NC start failure；
The forward movement of the robotic arm is restricted；
Reason: The automatic door is not fully opened；
The automatic door mechanical failure；
The automatic door signal failure；
Treatment: Open the automatic door and move the robotic arm；
Check whether the automatic door is jammed；
Check the automatic door limit signal；
Response: None
|
700039 |
ATC NOT RETRACT. MAGAZINE AUTO DOOR CLOSE IS BANNED! |
Categories: Basic information
Reaction: NC start failure；
The automatic door is prohibited from closing；
Reason: The position of the tool arm interferes with the automatic door；
Treatment: Retract the robotic arm and close the automatic door；
Response: None
|
700040 |
AIR PRESSURE LOW. SPINDLEUNCLAMPING&CLAMPING TOOL IS BANNED! |
Categories: Basic information
Reaction: NC start failure
Reason: Air pressure low；
Signal problem；
Treatment: Check the compressed air to make sure the pressure is around 6bar；
Check the air pressure sensor；
Response: None
|
700041 |
ATC ABNORMAL-TOOL STILL ON ARM. REQUIRE MANUAL PROCESS! |
Categories: Basic information
Reaction: NC start failure
Reason: The tool on the robotic arm is not unloaded；
Treatment: Manually unload the tool on the robotic arm and update the tool table；
Response: one
|
700042 |
ATC MOVE AXIS NOT IN MIDDLE! |
Categories: Basic information
Reaction: NC start failure
Reason: The robotic arm is not in the middle stop position；
Treatment: Activate the tool magazine manual mode and operate the robotic arm to return to the middle position；
Response: None
|
700043 |
ATC FLIP AXIS NOT IN ORIGINAL POSITION! |
Categories: Basic information
Reaction: NC start failure
Reason: The arm flip axis is not in the original position；
Treatment: Activate the manual mode of the tool magazine and operate the robotic arm back to its original position；
Response: None
|
700044 |
MAGAZINE CYLINDER NOT RETRACT! |
Categories: Basic information
Reaction: NC start failure
Reason: Tool change process is interrupted；
Low air pressure；
Mechanical failure；
Signal failure；
Treatment: Activate the manual mode of the tool magazine and operate the tool cylinder to retract；
Check air pressure；
Check whether the machine is jammed；
Check whether the limit signal of the tool cylinder is normal；
Response: None
|
700045 |
DOOR OPEN. MAGAZINE OPERATION IS BANNED! |
Categories: Basic information
Reaction: Tool magazine is prohibited from rotating；
Reason: Tool magazine door open；
Treatment: Close the tool magazine door to operate；
Response: None
|
700046 |
MAGAZINE IN MANUAL MODE. POSITIONING IS BANNED! |
Categories: Basic information
Reaction: Tool magazine positioning prohibited；
Reason: Tool magazine manual mode activated；
Treatment: Cancel the tool magazine manual mode and the tool magazine automatically starts positioning；
Response: None
|
700047 |
LOAD TOOL MANUALLY INTO SPINDLE. PRESS "ATC-OK"! |
Categories: Basic information
Reaction: None
Reason: None
Treatment: Follow the prompt；
Response: None
|
700048 |
UNLOAD TOOL MANUALLY FROM SPINDLE. PRESS "ATC-OK"! |
Categories: Basic information
Reaction: None
Reason: None
Treatment: Follow the prompt;
Response: None
|
700049 |
CONFIRM LOAD TOOL CORRECTLY INTO SPINDLE. PRESS "ATC-OK"! |
Categories: Basic information
Reaction: None
Reason: None
Treatment: Follow the prompts;
Response: None
|
700050 |
CONFIRM UNLOAD TOOL FROM SPINDLE. PRESS "ATC-OK"! |
Categories: Basic information
Reaction: None
Reason: None
Treatment: Follow the prompts;
Response: None
|
700051 |
LOAD TOOL MANUALLY INTO MAGAZINE AND CLOSE DOOR. PRESS "ATC-OK"! |
Categories: Basic information
Reaction: None
Reason: None
Treatment: Follow the prompts；
Response: None
|
700052 |
UNLOAD TOOL MANUALLY FROM MAGAZINE AND CLOSE DOOR. PRESS "ATC-OK"! |
Categories: Basic information
Reaction: None
Reason: None
Treatment: Follow the prompts;
Response: None
|
700053 |
CONFIRM LOAD TOOL CORRECTLY INTO MAGAZINE .PRESS "ATC-OK"! |
Categories: Basic information
Reaction: None
Reason: None
Treatment: Follow the prompts;
Response: None
|
700054 |
CONFIRM UNLOAD TOOL FROM MAGAZINE. PRESS "ATC-OK"! |
Categories: Basic information
Reaction: None
Reason: None
Treatment: Follow the prompts;
Response: None
|
700055 |
UNLOAD TOOL MANUALLY FROM JAW 1. PRESS "ATC-OK"! |
Categories: Basic information
Reaction: None
Reason: None
Treatment: Follow the prompts;
Response: None
|
700056 |
UNLOAD TOOL MANUALLY FROM JAW 2. PRESS "ATC-OK"! |
Categories: Basic information
Reaction: None
Reason: None
Treatment: Follow the prompts;
Response: None
|
700057 |
COOLANT RETURN TANK LEVEL LOW. SWITCH TO SBL AFTER 30S!（i36.0） |
Categories: Basic information
Reaction: The system will switch to SBL single block mode after 30 seconds is displayed；
Reason: Coolant return tank liquid level is low；
Signal failure；
Treatment: Add coolant；
Check the return tank level signal；
Response: None
|
700058 |
COOLANT RETURN TANK LEVEL HIGH!（i36.1） |
Categories: Basic information
Reaction: The internal and external cooling are prohibited from using；
Water gun prohibited；
Reason: Filter clogged；
Return pump failure；
Signal failure；
Treatment: Clean the filter；
Check the backwater pump；
Check the return tank level signal；
Response: None
|
700059 |
MAGAZINE IN POSITIONING! |
Categories: Basic information
Reaction: None
Reason: None
Treatment: No processing required
Response: None
|
700060 |
MAGAZINE POSITIONING DONE! |
Categories: Basic information
Reaction: None
Reason: None
Treatment: No processing required
Response: None
|
700061 |
MAGAZINE MANUAL MODE ACTIVATED! |
Categories: Basic information
Reaction: None
Reason: None
Treatment: No processing required
Response: None
|
700062 |
MAGAZINE MANUAL MODE ACTIVATED. AUTO OPERATION IS BANNED! |
Categories: Basic information
Reaction: None
Reason: None
Treatment: No processing required
Response: None
|
700063 |
OPERATION ONLY IN MAGAZINE MANUAL MODE ACTIVATION! |
Categories: Basic information
Reaction: None
Reason: None
Treatment: No processing required
Response: None
|
700132 |
FEED OVERRIDE 0% |
Categories: Basic information
Reaction: None
Reason: None
Treatment: No processing required
Response: None
|
700133 |
UNLOAD TOOL MANUALLY FROM SPINDLE ONLY IN JOG MODE & DOOR OPEN! |
Categories: Basic information
Reaction: None
Reason: None
Treatment: No processing required
Response: None
|
700134 |
SPINDLE TOOL UNCLAMPING. OPERATION IS BANNED! |
Categories: Basic information
Reaction: None
Reason: None
Treatment: No processing required
Response: None
|
700135 |
MAGAZINE AUTO OPERATION NOT OVER. MANUAL OPERATION IS BANNED! |
Categories: Basic information
Reaction: None
Reason: None
Treatment: No processing required
Response: None
|
700136 |
MAGAZINE AUTO CONDITION NOT MET. AUTO OPERATION IS BANNED! |
Categories: Basic information
Reaction: None
Reason: None
Treatment: Check other relevant prompts or alarms；
Response: None
|
700137 |
REF. MODE ACTIVATED. MAGAZINE MANUAL OPERATION IS BANNED! |
Categories: Basic information
Reaction: None
Reason: None
Treatment: No processing required
Response: None
|
700138 |
RESERVED |
Categories: Basic information
Reaction: None
Reason: None
Treatment: None
Response: None
|
700139 |
ATC FLIP AXIS NOT IN ALLOW POSITION. ATC MOVE IS BANNED! |
Categories: Basic information
Reaction: The robotic arm is prohibited from moving；
Reason: The robotic arm is not at the 0 degree or 360 degree allowed stop position；
Treatment: Activate the manual mode of the tool magazine and turn the robotic arm to the allowed stop position；
Response: None
|
700140 |
JAW 2 TOOL NOT UNLOAD. AUTO TOOL CHANGE IS BANNED! |
Categories: Basic information
Reaction: Tool change process interrupted
Reason: Mechanical Jaw2 has tool not unloaded；
Signal failure；
Treatment: Manually unload the tool on mechanical Jaw2, and then change the tool again；
Check tool-loaded detection signal in the middle of the robotic arm；
Response: None
|
700141 |
NO TOOL ON SPINDLE. LIMITED SPEED! |
Categories: Basic information
Reaction: Maximum spindle speed is limited to 20RPM；
Reason: No tool on spindle；
Signal failure；
Treatment: Run the spindle after installing the tool；
Check the spindle tool-loaded signal；
Response: None
|
700142 |
MAGAZINE DRIVE NOT READY! |
Categories: Basic information
Reaction: Magazine operation prohibited
Reason: Tool magazine drive is not enabled；
Tool magazine drive failure；
Treatment: Pull out the emergency stop button and reset the system, the tool magazine drive will be automatically enabled；
Check tool magazine drive failure；
Response: None
|
700143 |
MAGAZINE AUTO DOOR NOT CLOSED! |
Categories: Basic information
Reaction: Tool magazine automatic operation prohibited
Reason: The automatic door of the tool magazine is not closed；
Low air pressure；
Mechanical failure；
Signal failure
Treatment: Activate the manual mode of the tool magazine and operate to close the automatic door；
Check air pressure；
Check whether the machine is jammed；
Check the automatic door limit signal；
Response: None
|
700144 |
CLOSE MAGAZINE DOOR. THEN PRESS "ATC-OK"! |
Categories: Basic information
Reaction: None
Reason: None
Treatment: No processing required
Response: None
|
700145 |
MANUALLY LOAD/ UNLOAD TOOL ONLY IN JOG MODE! |
Categories: Basic information
Reaction: None
Reason: None
Treatment: No processing required
Response: None
|
700146 |
OPERATION ONLY IN MAGAZINE MANUAL MODE! |
Categories: Basic information
Reaction: None
Reason: None
Treatment: No processing required
Response: None
|
700147 |
AIR PRESSURE LOW! |
Categories: Basic information
Reaction: NC start failure
Reason: Low air pressure；
Treatment: Check air pressure；
Response: None
|
700148 |
DK ZERO CALIBRATION ABNORMAL! |
Categories: Basic information
Reaction: Tool magazine rotary axis zero point lost
Reason: The drive does not complete the zero point calibration within the allowed time；
Treatment: Recalibrate after reset；
Contact the manufacturer for after-sales；
Response: None
|
700149 |
FZ ZERO CALIBRATION ABNORMAL! |
Categories: Basic information
Reaction: The robotic arm rotary axis zero point lost
Reason: The drive does not complete the zero point calibration within the allowed time；
Treatment: Recalibrate after reset；
Contact the manufacturer for after-sales；
Response: None
|
700150 |
YD ZERO CALIBRATION ABNORMAL! |
Categories: Basic information
Reaction: The robotic arm moving axis zero point lost
Reason: Thedrive does not complete the zero point calibration within the allowed time；
Treatment: Recalibrate after reset；
Contact the manufacturer for after-sales；
Response: None
|
700151 |
DK ZERO CALIBRATION PROGRAM BLOCK ERROR! |
Categories: Basic information
Reaction: Tool magazine rotary axis zero point lost
Reason: Drive zero calibration error；
Treatment: Recalibrate after reset；
Contact the manufacturer for after-sales；
Response: None
|
700152 |
FZ ZERO CALIBRATION PROGRAM BLOCK ERROR! |
Categories: Basic information
Reaction: The robotic arm flip axis zero point lost
Reason: Drive zero calibration error；
Treatment: Recalibrate after reset；
Contact the manufacturer for after-sales；
Response: None
|
700153 |
YD ZERO CALIBRATION PROGRAM BLOCK ERROR! |
Categories: Basic information
Reaction: The robotic arm moving axis zero point lost
Reason: Drive zero calibration error；
Treatment: Recalibrate after reset；
Contact the manufacturer for after-sales；
Response: None
|
700154 |
DOOR LOCK SIGNAL SHIELDED! |
Categories: Basic information
Reaction: NC program can still be allowed after door opening
Reason: The machine door close signal is shielded
Treatment: No processing required
Response: None
|
700155 |
ATC FLIP AXIS NOT IN ALLOW POSITION. PLEASE RETURN TO ZERO! |
Categories: Basic information
Reaction: Tool magazine operation is restricted
Reason: The flip axis of the robotic arm is not in the allowed stop position；
Treatment: Activate the manual mode of the tool magazine and operate the robotic arm to flip to the allowed stop position；
Response: None
|
700156 |
MACHINE DOOR OPEN. COOLING START IS BANNED! |
Categories: Basic information
Reaction: Coolant is prohibited to be opened；
Reason: The machine door opens；
Signal failure；
Treatment: Close the machine door；
Check the machine door closing signal；
Response: None
|
700157 |
MACHINE DOOR OPEN. OIL MIST SEPARATOR START IS BANNED! |
Categories: Basic information
Reaction: Oil mist separator is prohibited to start；
Reason: The machine door opens；
Signal failure；
Treatment: Close the machine door；
Check the machine door closing signal；
Response: None
|
700158 |
DOOR OPEN. CHIP CONVEYOR START IS BANNED! |
Categories: Basic information
Reaction: The chip conveyor is prohibited from starting；
Reason: The machine door opens；
Signal failure；
Treatment: Close the machine door；
Check the machine door closing signal；
Response: None
|
700159 |
NOTE! CHIP CONVEYOR OPERATE WITH MACHINE DOOR OPEN!!! |
Categories: Basic information
Reaction: The chip conveyor operate with the machine door open；
Reason: The machine door opens；
Signal failure；
Treatment: Close the machine door；
Check the machine door closing signal；
Response: < RESET >
|
700160 |
WORKPIECE PROBE FUNCTION NOT ACTIVATED! |
Categories: Basic information
Reaction: Workpiece probe cannot be used；
Reason: Workpiece probe option function is not activated；
Treatment: Contact the manufacturer for after-sales to activate probe option function；
Response: Nonee
2.1.3 Special Information
|
51008 |
FEED START IS BANNED! |
Categories: Basic information
Reaction: Feed prohibited
Reason: Feed start not activated；
Treatment: Press the <Feed Start> key to activate the feed enabling；
Response: None
|
600608 |
SPINDLE START IS BANNED! |
Categories: Basic information
Reaction: Spindle prohibited
Reason: Spindle start not activated；
Treatment: Press the <Spindle Start> key to activate the feed enabling；
Response: None
|
510308 |
MACHINE DOOR OPEN. NC START IS BANNED!（i35.0） |
Categories: Basic information
Reaction: NC start failure
Reason: The machine door is not closed in place；
Tool magazine door signal failure；
Treatment: Close the machine safety door；
Detect the machine door signal；
Response: None